Patrick James Mercado
Spare Parts And Maintenance Engineer
Tanauan City
Summary
Experienced Industrial Engineer specializing in spare parts management, maintenance planning, and process improvement within high-volume manufacturing. Focus on reducing equipment downtime and enhancing yield through lean manufacturing practices. Certified Lean Six Sigma Yellow Belt and Safety Officer, skilled in failure analysis, SAP inventory systems, and cross-functional collaboration.
Overview
7
7
years of professional experience
2
2
Certifications
2
2
Languages
Work History
Spare Parts and Maintenance Engineer
JTI Asia Manufacturing Corp.
11.2022 - Current
- Managed spare parts inventory using SAP; controlled/documented all incoming and outgoing parts, maintaining accurate stock records to support operational efficiency.
- Ensure parts availability and manage replenishment via MRP runs; create databases for new requirements.
- Protected spare parts warehouse and conversion rooms to safeguard inventory and equipment.
- Monitored abnormal part consumption trends and provided actionable solutions, enhancing inventory management and reducing excess coverage rates.
- Ensured safe stock levels by evaluating machine requirements and coordinating with relevant departments, facilitating timely availability of parts.
- Implement CAPEX investment projects and ensure compliance with technical and corporate standards.
- Promote health and safety culture through training, compliance, and active incident reporting.
Process Engineer
Nidec Philippines Corporation
01.2020 - 01.2022
- Analyzed and optimized 4M aspects of manufacturing to reduce fall-out rates, scrap costs, and improve initial yield.
- Coordinated production transfer and evaluation of mass production models, ensuring smooth implementation.
- Developed SOPs, engineering drawings, and process manuals to standardize operations and support training.
- Reported directly to the company’s President and Vice President.
Failure Analysis Engineer
Nidec Philippines Corporation
01.2019 - 01.2020
- Provided failure analysis and recommendations for rank A and B defects.
- Implemented effective CAPA systems for line and customer-side issues.
- Led root cause analysis for product failures, improving quality control processes.
- Developed and implemented testing protocols to enhance product reliability.
- Collaborated with cross-functional teams to identify failure modes and effects.
Education
Bachelor of Science - Industrial Engineering
Batangas State University – JPLPC Malvar
Malvar, Province Of Batangas, Philippines05-2019
Skills
- Spare Parts Management
Accomplishments
- - Improved X951 model yield from 92% to 99.2%.
- - Reduced cosmetic NG rates from 13.25% to 5.25% and Hi-pot NG to 0%.
- - Achieved 98% yield on X1781 model and reduced swing noise from 12% to 2%.
- - Eliminated X951 Speed Low NG contribution from 15% to 0%.
Certification
Certified Safety Officer II
Timeline
Spare Parts and Maintenance Engineer
JTI Asia Manufacturing Corp.
11.2022 - Current
Process Engineer
Nidec Philippines Corporation
01.2020 - 01.2022
Failure Analysis Engineer
Nidec Philippines Corporation
01.2019 - 01.2020
Bachelor of Science - Industrial Engineering
Batangas State University – JPLPC Malvar