Malcom Mercado Gamboa
Operations Manager
Mabalacat
Summary
Pursuing full-time role that presents professional challenges and leverages interpersonal skills, effective time management, and problem-solving expertise.
Overview
25
25
years of professional experience
Work History
Incorporator/Corporate Secretary/Operations Manager
GIGA HW CONSTRUCTION CORP.
09.2021 - Current
- Ensure operation is carried out in a timely manner and cost efficient way
- Improves operation management system and promotes best practices ensuring safety to all
- Manage budget forecast and expenses
- Ensure all reports are being accomplished as per client request
- Supervises the overall operation of project from start to finished (FTK PROJECTS)
- Prepares and estimates budget costs for construction by studying plans and specifications
- Evaluates offers to purchase by site requirements, additions, and costing changes
- Resolves cost differences by analyzing and collecting info
- Writes up and presents budgets, reports, and project plans
- Provides accurate estimation with the use AUTOCAD
- Ability to read and interpret blueprints and specifications
- Determine material quantities, labor requirements, and equipment needs
- Analyze cost data and identify cost saving opportunities
- Coordinates with client during site inspection and provides solutions for any punch list
TA Supervisor and Quartz Management In charge
STMicroelectronics
02.2017 - 12.2017
- Company Overview: Singapore
- In charge with 14 technicians and supervised them with their daily task
- In charge with the turnaround of Quartzware for PM, CM and Engineering Request
- Monitors the standby spareparts, and prepares the withdrawal of parts thru SAP
- Attends daily AVP meeting with module managers and process owner to tackle the day to day issues, provides feedback and on time countermeasure to problems
- Coordinates with vendors on improvement such as Fabrications and Jigs for improvement
- Presents improvement and design changes of parts with the HOD and managers thru ICRB
- Provides countermeasure for issues raised by line people during AVP meeting
- Evaluates and assess the performance of line technicians
- Singapore
Assistant Maintenance Engineer
STMicroelectronics
03.2011 - 02.2017
- Company Overview: Singapore
- Assigned as assistant maintenance engineer at AMK6 responsible in monitoring, sustaining, and maintaining horizontal Diffusion furnace machines (SEMCO, THERMCO and MRL) and wafer transfer tools (COMET)
- Perform shift duties and troubleshoot equipment related problems to minimize equipment downtime when requested
- Coordinates with process and production to ensure work is carried out efficiently to meet module objectives
- Participates in continuous improvement programs to optimize equipment utilization and implement equipment improvement project to upkeep capabilities and reliabilities of equipment
- Performs lined sustenance and improvement of equipment performance indices to meet/exceed operation goals
- Assists specialist in the installation and hook-up of new equipment
- Assists preventive maintenance team by calibrating and troubleshooting equipment related problems on a timely basis to minimize equipment downtime
- Ensures good housekeeping and safety practices inside the fab
- Performs component level electronic troubleshooting to assigned tools
- Do parts replacement of electronic components, motors, valves, gas tubing and fittings, MFC, quartz-ware used in diffusion process and any failed parts during troubleshooting
- Respond to equipment alarms, failure, and process measurement violations by working closely with process engineers
- Encodes detailed pass down encountered during shift and ensure that managers and tool owners are updated with the machine status
- Uses schematic diagram, hand tools, electronic/electrical gauges and common test equipment for calibration, diagnosis and repair of equipment
- Perform 12-hour shift to support, ensure equipment readiness and worthiness for production
- Assist in implementing improvement projects
- Took hands on PM and repair with vertical diffusion furnace TEL and AVIZA
- Troubleshoots and performs Corrective/Preventive Maintenance of AMAT RTP and RTO machines
- Singapore
Process Engineer
SPE Signal Power Enterprise
11.2008 - 03.2011
- Company Overview: Singapore
- I am in charge with the process flow and production of Flat LCD TV
- I have pioneered the company's first ever production of Flat LCDs
- I have initiated and conceptualized the design and process control including conveyor layout and pilot production to qualify our standards with our Philips customer
- Responsible with whole process and assembly of Flat LCD TV production
- Provides Work Instructions as per standard given by customers
- Prepares Technical Report after conducting Pilot Production and coordinates with the Model In charge for any TCN/ECN
- Conducts training module and qualifications for operators
- Monitors and improves process cycle time and yield
- Attends seminars and meeting with model in charge (PHILIPS Singapore) to discuss and improve process related issues
- Prepares and source out materials needed for production ensuring that it meets the normal stock level
- Work closely with the Operations Manager to any projects delegated
- Prepares PCB/SMT Work instructions for the assembly of TV Main Board
- Singapore
Senior Process Engineer
Sanyo Semiconductor Manufacturing Phil
04.2007 - 09.2008
- I was involved in a major Yield Improvement for Post Test Department
- I take ownership of, and drive to completion, projects related to yield improvement and process development
- Projects may involve all aspects of product or process design, development, and sustaining
- Hands-on process development in defining/refining methods to increase process repeatability and control to achieve higher yield, lower costs, better performance, improved flexibility, and/or lower variation
- Responsible in transferring information for defects causing low yield to assembly process owners by initiating group meetings and providing effective results
- Daily yield monitoring and providing countermeasure for low yield products thru FMEA
- Monthly reporting of yield activities to president and BOD
- Responsible in performing process optimization investigations thru QC Tools
- Establish Standard Operating Procedures (SOP's)/ Engineering Change Notice (ECN) for assigned production operation and/or process
- Use methodology, SPC or lean, to perform process optimization investigations
- Reports to directly to managers and develop robust process plans that are cost effective, thorough, and yield parts of a high quality
- Review production tools, equipment methods and processes, and identify alternatives
- Provide support to engineers/operators and participate in process optimization and program improvements
- Develop, document, implement and sustain assembly processes
- Improve yield, efficiency and capacity of processes in accordance with strategic objectives
- Recommends equipment and methods for use in the manufacturing process that improve yield, reduce manufacturing cycle time, or reduce the cost of the product
- Implements Lean manufacturing concepts to eliminate non-value added activities
- Root cause analysis of reoccurring quality problems or process delays and take effective corrective action
- Develop and implement programs and procedures for monitoring current performance and comparing it to historical metrics
- Handles the different testing machines, and post test machines
- Conduct the daily, weekly, and periodic maintenance for each machine
- Qualifies machine before endorsing to production
- Conducts solutions to abnormalities such as user claims and provide solution ensuring nonrecurrence
Senior Equipment Engineer
Sanyo Semiconductor Manufacturing Phil
12.2000 - 04.2007
- My other work experience at Sanyo Factory is handling maintenance on different Test/Post test machines
- Assigned as Shift supervisor at testing production leading 32 technicians and 3 engineers and act as their immediate superior
- Performs setup and layout for machine transferring
- Perform machine change package and total inventory of machine tools including spare parts
- Conduct daily meeting for the problems encountered by the previous shift
- Conduct the flow of parts outgoing and incoming thru proper inventory
- Certify operators and technicians thru training and qualifying exams in meeting the criteria before handling the machines using training need analysis (TNA)
- Provides different work instructions needed for production and maintenance procedure
- Handles 168 handler machines: (168 tester/handlers, 2 lead scanners, 1 lead cut, 5 lead forms, 10 emboss taping machines excluding manual taping machines and bonding machines for QFP/QIP devices)
- Knowledgeable in different programs applicable to various vision system machines (KV system, NAIS, TODO, Yasunaga)
- Prepares monthly report (Power point) regarding achievements and next month target plans for presentation to different section heads and supervisors and company president
- Provide system in performing Preventive Maintenance of Handlers and Tester machines including test correlations and diagnostic
- Provide and monitors system on Machine Setup and check the functionality of machine change kits
- Make a designed on machine parts which contribute high MTBA(Mean Time Between Assist)and MTBF (Mean Time Between Failure)
- Provide Business Indices thru KRA(Key Result Area), KPI (Key Performance Indicator, and KSF (Key Success Factor)
- Bench marked OEE and applied the system on Testing process, act as the coordinator
- Evaluates employees thru PMS (Evaluation System)
- Monitors/supervise line for reduction of repairs and machine adjustments
- Coordinate and provide technical support services to the engineering teams in meeting KPI
- Ensure technicians and technical officers practice safety procedures to eliminate any potential danger to others
- Assist in the identification and corrective actions required for maintenance and reliability tasks to ensure continuity of operations
- Assist maintenance team in troubleshooting maintenance problem areas
- Follow-up on line consumables in order to keep stock levels to assure line continuity
- Develop, implement and maintain Standard Operating Procedures (SOP's)
- Completed 6 months AOTS (Advance Overseas Training Scholarship) - held in Japan (year 2005), able to converse in Nihongo with certificate of completion
Product Engineer
KITA CORPORATION - AIWA PHIL
04.2000 - 12.2000
- My first job was engaged in AIWA TV assembly and SAMPO computer monitors production
- Responsible in the production of new model video products and perform the Pilot production
- Manual Insert, before and After Burn-In section at Main line process
- Check the daily technical problems for each line
- Conduct the pilot production for gathering different problems that may arise during mass production and provide technical solutions
- Monitors different machines used for the production: adjustment jigs, Gauss room setting
- Communicates the problem to Japanese R and D for quick response to problems
- Monitors production output target and daily yield
- Able to handle the sister company (Response Inc.) for the solutions to technical problems for computer monitor production
- Represented the company to Sampo Tech
- For training on computer monitor production for 1 week
- Leads 4 technicians and 30 operators
- Design the conveyor layout to achieve best yield and less cost production
Education
Bachelor of Science - Electronics And Communications Engineering
HOLY ANGEL UNIVERSITY
ANGELES CITY 04.2001 -
No Degree - Test Process Technical Training
ASSOCIATION FOR OVERSEAS TECHNICAL SCHOLARSHIP
JAPAN 04.2001 - 04.1999
Skills
Fast learner
Personal Information
- Height: 5'8"
- Date of Birth: 02/19/77
- Gender: Male
- Nationality: Filipino
- Marital Status: Married
Timeline
Incorporator/Corporate Secretary/Operations Manager
GIGA HW CONSTRUCTION CORP.
09.2021 - Current
TA Supervisor and Quartz Management In charge
STMicroelectronics
02.2017 - 12.2017
Assistant Maintenance Engineer
STMicroelectronics
03.2011 - 02.2017
Process Engineer
SPE Signal Power Enterprise
11.2008 - 03.2011
Senior Process Engineer
Sanyo Semiconductor Manufacturing Phil
04.2007 - 09.2008
Bachelor of Science - Electronics And Communications Engineering
HOLY ANGEL UNIVERSITY
04.2001 -
No Degree - Test Process Technical Training
ASSOCIATION FOR OVERSEAS TECHNICAL SCHOLARSHIP
04.2001 - 04.1999
Senior Equipment Engineer
Sanyo Semiconductor Manufacturing Phil
12.2000 - 04.2007
Product Engineer
KITA CORPORATION - AIWA PHIL
04.2000 - 12.2000
Similar Profiles
REX EMMANUEL TABUSOREX EMMANUEL TABUSO
BARISTA at GIGA TAKOYAKI Corp.BARISTA at GIGA TAKOYAKI Corp.
MEGAN BOGDANMEGAN BOGDAN
Intern at HW TechnologyIntern at HW Technology
Daunte HammondDaunte Hammond
Painter, Maintenance at HW Pro ServicesPainter, Maintenance at HW Pro Services