JOEL A. FETALCO
SAN ISIDRO RODRIGUEZ
Summary
Dynamic leader with extensive experience in safety management and continuous improvement at Hardrock Aggregates Inc. Achieved significant efficiency enhancements through targeted cost control improvements. Proven track record in operations management and team building, driving project success while fostering a culture of innovation and high-quality standards. Seasoned Plant Manager with comprehensive knowledge in overseeing daily operations, enhancing production processes and ensuring optimal product quality. Highly adept at directing teams, managing budgets and improving efficiency to support business objectives. Demonstrated success in developing strategies for productivity improvements while maintaining strong regulatory compliance.
Overview
21
21
years of professional experience
1
1
Certification
Work History
Plant Manager
Hardrock Aggregates Inc.
Antipolo Rizal
11.2020 - Current
- Supervised production schedules, production quality and on-time delivery.
- Cultivated culture of lean manufacturing and continuous improvement while providing operational leadership.
- Applied lean strategies to implement operational enhancements, promote efficiency and cut costs.
- Coordinated preventive maintenance on existing and new production equipment and performed routine calibration.
- Provided top product quality control and inventory management resulting in reduced downtime and maximized revenue.
- Evaluated schedules, orders and forecasts to plan processes and meet timetables.
- Provided guidance and mentorship to team members on career development paths.
- Assessed production schedules and orders to plan material requirements and worker activities.
- Promoted high-quality daily production by enforcing product standards and monitoring level of quality.
- Established goals for improving productivity, product quality, safety standards.
- Coordinated maintenance strategy for equipment, including predictive and preventive measures.
- Reviewed quality control reports monitoring various aspects.
- Directed staff training initiatives to ensure adherence to established policies and procedures.
- Implemented new technologies or systems to improve efficiency and reduce costs.
- Improved efficiency by minimizing downtime.
Plant Superintendent
Hardrock Aggregates Inc.
Antipolo Rizal
11.2010 - 11.2020
- Conducted regular inspections of equipment and facilities to ensure optimal functioning.
- Supervised employees and day-to-day processes of plant.
- Trained personnel on safe handling procedures for hazardous materials used during production processes.
- Monitored employee performances and motivated team members on day-to-day basis by delivering positive reinforcement.
- Resolved conflicts between employees or departments in a timely manner.
- Drafted annual budgets based on anticipated needs of the company's plants.
- Planned and oversaw preventive maintenance schedules to keep equipment running at peak performance.
- Provided training and guidance to staff on proper operating procedures and techniques.
- Set schedules and allocated resources for current and backlog production requirements.
- Reviewed financial statements on a monthly basis to ensure profitability goals were met.
- Ensured compliance with safety regulations to minimize workplace hazards and accidents.
- Reviewed accuracy of purchase orders and inventories.
- Assisted with troubleshooting issues that arose with facility production processes.
- Maintained tough quality standards for production processes and final products.
- Monitored progress against established objectives for all areas of the plant's operations.
- Coordinated activities between departments in order to meet production goals.
- Analyzed data from various sources to identify areas for improvement within the plant.
- Worked with suppliers to keep raw materials coming as scheduled.
- Scheduled production and kept teams in line with targets.
- Supervised and coordinated the daily operations of the plant, including production, maintenance and quality control.
Production Supervisor
Strong rock Concrete Aggregates Corporation
Rodriguez Rizal
04.2006 - 11.2010
- Completed production plans by scheduling and assigning personnel, revising schedules and establishing priorities.
- Delegated tasks to employees and monitored accurate and timely completion of tasks to meet project milestones.
- Monitored equipment, checked supplies and coordinated manpower to meet expected demand.
- Issued work orders for repairs to plan maintenance of equipment, machinery and vehicles.
- Communicated effectively with other departments to ensure smooth workflow from start to finish.
- Determined budgets, production goals and rates based on company policies and requirements.
- Analyzed production data to identify trends and areas for improvement.
- Provided input for performance reviews and identified areas for additional improvement.
- Identified opportunities for process improvements through analysis of existing workflows.
- Created detailed reports outlining progress on various projects.
- Prepared operations data to produce comprehensive reports to management.
- Implemented cost-saving measures while maintaining high levels of product quality.
- Planned production operations while establishing priorities and sequences for manufacturing processes.
- Delegated tasks to multiple employees while maintaining efficient workplace.
- Ordered equipment parts and repair services during equipment breakdown to avoid further delays.
- Ensured safety regulations were followed by all personnel in the production area.
- Recommended and implemented measures to improve production methods and quality of products.
- Developed and implemented significant process improvements to enhance department quality and throughput.
- Performed regular quality checks throughout the production process to ensure customer specifications were met.
Maintenance Supervisor
Lilai Construction and Development Corporation
Taguig City
01.2004 - 04.2006
- Collected data to compile detailed reports for upper management and closely monitored equipment, tools and system upgrades.
- Ordered replacement parts as required to keep machines running efficiently.
- Coordinated with vendors and contractors to ensure timely completion of projects.
- Directed maintenance activities to provide continuous supply and availability of transit mixer, batching plant, concrete pump and all auxiliary equipments.
- Trained and monitored employees to teach daily tasks and improve performance.
- Inspected completed work to assess quality and identify skill gaps.
- Analyzed current procedures used by technicians during repairs and installations, making recommendations for improvements where applicable.
- Minimized severity or frequency of accidents of contractors and maintenance personnel using risk identification process.
- Implemented onsite safety protocols and procedures and properly trained team members on prevention measures.
- Developed and implemented a comprehensive preventive maintenance program for all production machinery.
- Developed and implemented safety procedures to ensure compliance with OSHA regulations.
- Assisted in training new hires on proper operation and maintenance techniques for various types of machinery.
- Created detailed reports on machine downtime, root cause analysis, cost savings initiatives, and other relevant metrics related to production efficiency.
- Established and enforced clear safety policies to protect workers from injury.
- Designed, fabricated and installed upgrades to improve existing equipment.
- Oversaw workforce schedules and allocated resources in order to achieve project goals.
- Monitored employee work levels and optimized performance with strategic approaches.
- Coordinated emergency repairs as needed in order to minimize disruption in production schedules.
- Maintained records of repairs and parts inventory usage to optimize future planning efforts.
- Filled out work orders, repair logs and maintenance plans to document work completed.
- Maintained accurate records of all maintenance activities performed.
- Monitored and evaluated the performance of personnel in the maintenance department, providing guidance and coaching when necessary.
- Determined schedules, sequences and assignments for work activities, based on priority, quantity of equipment and personnel skill.
- Repaired equipment and machinery, performing maintenance according to updated industry standards.
Education
Bachelor of Science - Mechanical Engineering
Rizal Technological University
Mandaluyong City Philippines03-2004
High School Diploma -
Macarang National High School
Macarang Mangatarem Pangasinan 03-1998
GED -
Tumbar Elementary School
Brgy. Tumbar Elementary School03-1994
Skills
- Safety management
- Cost control improvements
- Production planning
- Continuous improvement
- Maintenance scheduling
- Production scheduling
- Equipment upgrading
- Operations management
- Project coordination
- Plant and warehouse operations
- Process re-engineering
Certification
- Attending the Yearly ANNUAL NATIONAL MINE SAFETY AND ENVIRONMENTAL CONFERENCE conducted by PMSEA (Philippine Mine SAFETY and Environmental Association) held in Camp John Hay Baguio Philippines.
- Attending the Annual PSME Convention (Philippine Society of Mechanical Convention).
Accomplishments
- Accepted the Certificate of Appreciation given by Hardrock Aggregates Inc. for my 14th years of Service for the company.
Languages
English
First Language
Affiliations
- I serve also as an Ordained Elder from our local Christian Church here in Rodriguez Rizal named Eunjwa Victory Presbyterian Church.
- I serve also as an elected Recording Clerk for our Regional congregation here in NCRP-NM (National Capital Region Presbtytery-North Metro) Presbyterian Church Of The Philippines.
- I also run a small business as a Trader. Spare parts trader for Crushing Plant.
References
References available upon request.
Timeline
Plant Manager
Hardrock Aggregates Inc.
11.2020 - Current
Plant Superintendent
Hardrock Aggregates Inc.
11.2010 - 11.2020
Production Supervisor
Strong rock Concrete Aggregates Corporation
04.2006 - 11.2010
Maintenance Supervisor
Lilai Construction and Development Corporation
01.2004 - 04.2006
- Attending the Yearly ANNUAL NATIONAL MINE SAFETY AND ENVIRONMENTAL CONFERENCE conducted by PMSEA (Philippine Mine SAFETY and Environmental Association) held in Camp John Hay Baguio Philippines.
- Attending the Annual PSME Convention (Philippine Society of Mechanical Convention).
Bachelor of Science - Mechanical Engineering
Rizal Technological University
High School Diploma -
Macarang National High School
GED -
Tumbar Elementary School
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