Efren D. Villaviray

• Delegated tasks and tracked engineers and technicians activity to confirm completion.
• Reviewed and approved engineering designs and documentation such as Control Plan, FMEA, Work process intructions for accuracy and feasibility.
• Drove continuous improvement initiatives to advance engineering processes and methodologies.
• Led engineering strategy development and implementation to improve efficiency and productivity.
• Planned staff activities to meet changing operational demands.
• Produced detailed engineering plans, processes, and procedures for engineering operations.
• Presented business performance reports covering achievements and improvement areas.
• Controlled spend on supplies, equipment, and services against budget targets.
• Prepared reports and executive presentations on engineering findings, including OEE availability, performance, and yield.
• Analysed machine utilisation and production capacity to support planning.
• Evaluated staff work quality and performance against set objectives.
• Established clear policies and procedures guiding service staff operations.
• Negotiated with suppliers to secure high-quality materials and services at competitive prices.
• Attended external quality management audits for IATF 16949 and ISO 9001.

• Facilitate new product kick-off and produce APQP meeting timing plan.
• Attend customer and supplier meetings for new product development stage.
• Oversaw product testing phases, analysing results for industry compliance.
• Generate control plan, FMEA, work instruction, process evaluation, and PPAP.
• Prepare quotations for new and revised products during development.
• Assess customer drawings for quotations against customer-specific requirements.
• Communicate with outside suppliers on technical details for tooling design.

Analyse production-line problem areas and recommend corrective and preventive actions daily.

Monitor corrective and preventive actions, including horizontal rollout across lines.

Verify corrective and preventive actions and check effectiveness before closing actions.

Check and monitor quality issues, including NG rate trends.

Send supplier feedback reports when raw materials show quality discrepancies.

Attend customer meetings to address quality problems and coordinate next steps.

Issue work instructions, quality alert notices, and supporting quality documents.

Conduct process time studies for each production process routinely.

Update production line layouts when changes or new models arrive.

Supervise and monitor production engineers’ duties and ongoing production activities.

Issue work instructions, references, guidelines, and standard operating procedures.

Create weekly manpower schedules and preventive maintenance activity plans.

Investigate production problems, analyse root causes, and draft corrective actions.

Track machine rates, efficiency, and chemical disposal, then take follow-up actions.

Study and evaluate new process flows for new running product models.

Prepare monthly reports for presentation to top management.

Plan production-engineer development activities to build skills and morale.

Provide work instructions, reference guidelines, and procedures for production teams.

Perform process time studies for each production process to improve planning.

Design jigs to make production processes more efficient and effective.

Manage line balancing to distribute work properly across assigned manpower.

Set up production lines for new products to start production smoothly.

Evaluates work order and recommends optimum process machine dimensions and materials.

Prepares production documents including work distribution list, control plan, instructions, repair instruction.

Designs and evaluates process flow, process jigs, work distribution, recommending modifications.

Assists setting up production lines for new products.

Attends test production and evaluates flow during initial run.

Checks engineering change reports and provides evaluation on request.

Conducts 4m meetings for engineering change requests and recommends corrective action.

Analyses production line problem areas and recommends corrective and preventive actions.

Communicates with external suppliers on technical details for jig design.

Evaluates existing process flow jigs and work distribution for targeted lines.

Creates designs for new and modified jigs.

Balances selected items and line requirements to optimise workload.

Develops customer drawings into work order sheets.

Attends 4m meetings for engineering change notices and recommends efficiency actions.

Prepares cost calculation sheets for quotations to customers.

Researches alternative materials for cost reduction and supplier accessibility.

Coordinates with production on standard time process requirements.

Attends supplier inquiries and negotiates pricing and sample development capability.

Troubleshoot optical alignment machines using standard diagnostic checks during fault events.

Monitor production line output to keep throughput consistent across builds.

Plan manpower and distribute tasks across the production line daily.

Authorise line stoppage when non-compliances appear in affected areas.

Investigate quality action reports for non-conformities in production areas daily.

Formulate corrective and preventive actions to address identified production non-conformities.

Monitor corrective and preventive actions, including horizontal roll-out across operations.

Draws and prepares layout changes on air ducting and piping plans.

Prepares isometric details of ducting and piping connections from installations.

Performs assigned tasks from immediate supervisor and manages multiple activities.