· A very experienced mechanical engineer with over 28 years invaluable experience of successfully overseeing and completing projects from conception to completion. Having a proven ability to perform efficiency from engineering, management, construction, commissioning, star-up, maintenance & repair by finding solutions to complex client problems all to tight work schedules. Currently looking for a suitable Sep 2013 - Jul 2019
- Planned, Estimate, Schedule, Direct & Monitor all Man power, Equipment, Piping, & HVAC requirement of the Project.
- Supervised allocate Mechanical Staffs Engineers, Supervisors & Foreman under my area.
- Plan, Execute, Monitor, Vendor Shop Equipment, Module Fabrication & Schedule Equipment Fabrication, Delivery, and Erection Schedule.
- Prepare all necessary Documents, Plot Plans, Drawings GA, & all “HSE & JSA” requirements
- Attain Coordinated Meetings with our Client, Sub- Contractors & Vendors, to Discussed Milestone & Project progress & related problems, to avoid delay of the planned completion Schedule.
- Submit all Reports related to Project Progress, Materials, Equipment, & Manpower. Ensure that safe and environmentally acceptable working methods and practices are implemented and that plant and equipment is made available, properly operated and maintained, to enable operations to be carried out safely and without environmental harm. Conduct Attained HSE, EHS, Safety Course, Risk assessment & Job Safety Analysis, to Sub-contractor
- Organized, coordinate and direct construction activities in accordance with construction schedule, so as to complete the works on time and within budget.
- Prepare all mechanical related documents, drawings, schedule, equipment list, WMS, RA. PTW, Lifting plans. Issue assist all documents GAD, DS, ITP & Safety plan.
- Support Engineering design Detailed / FEED during design phase & Commissioning project planning package as per client requirements i.e. engineering deliverables, TBE, MR’s & Data Sheets, ) PO’s, DCA, TQ’s, GAD, ITP’s, procurement status report, periodical progress report
- Supervised during construction phase of the project, supervising monitoring and coordinating. Equipment transportation, storage, preservation, erection and parts assembly, alignment, witness mechanical complete running test, Quality inspection, commissioning & start-up.
- Supervise sub- contractor, vendor’s, 3rd party inspector, during equipment installation, FAT & SAT, commissioning & start-up also during Shut-down. Monitor the mechanical works (Vendor Yard Fabrication, Erection, Pre-commissioning, Commissioning & Start-up) for conformance with the provisions of the Contract Documents and the procedures manual.
- Quality Visit / Coordinate Vendor Shop Equipment, Module Fabrication, Testing (FAT,SAT, Complete Unit & Mechanical test).
- Monitor Review, approved vendor’s, Contractor, and Sub-contractor, quality plan, inspection and test plan (ITP) STQ, RFI ,to all mechanical equipment investigate, identify and raised sub project quality issues to the project team.
- Assist procurement team in reviewing data sheets & design review.
- Prepare all necessary mechanical QC inspection report documents, check sheets and witness answer all RFI’S schedule
- Assist; coordinate some quality related problems, STQ, substandard materials & rotating equipment.
- Conduct surveillance, audit, in all vendor’s contractors and sub- contractor quality activities program and system as per ITP and according engineering standard
- Familiar in ISO 9001, 9002 /14000 standards.
- Participates in Vendor quality audits as required in consultation with the Procurement Quality Coordinator (PQC) / Quality Assurance Coordinator (QAC) / Project Quality Manager (PQM).
- Conduct Attained HSE, EHS, Safety Course, Risk assessment & Job Safety Analysis, to Sub-contractor
- Review design, datasheets, specifications, material requisitions, bids evaluation, tech-tabs, purchase requisitions, fabrication drawings review and approval for columns, vessels and tanks of crude distillation
- unit, gas concentration unit, feed preparation unit, sour water system, amine regeneration unit, fluidized catalytic cracking unit and offsite.
- Giving technical maintenance support to on site & Work shop in activities and ensuring that the correct components and procedures are followed to ensure quality control. Provide Mechanical Engineering expertise and technical advice to other members of staff.
- To implements & to establish all the company Machinery Repair ( Gas & Steam Turbines, Pumps, Compressors, Pin Fans, Generators, Tanks, Vessels, Drums & Maintenance standard bringing it to the Minimum Requirements & at a very shortest time. Knowledge of vibration, level 1.
- Coordinate / Supervised shutdown activity preparation and planning for rotating equipment. Experience In APM – Preferably Meridium and CMMS ERP Struxureware , software.
- • Should have Knowledge on reputed Standards of Rotating Equipment such as API, ISO etc
· Lead local staff to develop supervisory skills and experience with coordinating maintenance activities for rotating equipment. Knowledge in machinery health monitoring systems such as CSI 2130, etc., Familiar with reliability tools including RCA (root cause analysis), RCM (reliability – centre maintenance), BMS Commissioning Experience, PLC.
- and Win-Smith software, Conversant in SAP PM module , DCS and PI. & MAXIMO.
- Preparation of estimates for Mechanical Engineering works.
- Responsible for coordinating and planning daily maintenance and repair activities.
- Responsible for recording and maintaining engineering records.
- Prepare risk schedules to identify and quantify risks and mitigation measures.
- Maintain good client relationships at all times.
Conduct Attained HSE, EHS, Safety Course, Risk assessment
- Coordinate Maintenance & Operation Department for their Job Fabrication & Repair Maintenance work.
- Assist training mechanical engineering support to set up effective RCM with appropriate condition monitoring. Identify opportunities for modifications to improve the design or installations of equipment for improved uptime. Supervised Installation all rotating machinery, preventive & repair maintenance centrifugal and flow vertical turbine pumps up to 1 dewatering filter presses, chemical dosing plants, standby generator, air compressors, blowers and vehicle maintenance.
- Provides mechanical engineering staff for rotating equipment and consequent mentoring to the maintenance and operations teams. Establish and optimize critical spare parts requirements and monitor spare parts inventory levels with reference to lead times for procurement to insure uptime.
- “Hands on” I can perform Rotating Alignment of myself
- Monitors status performance of major rotating equipment, reports on performance, compares with expected normal and makes recommendations for operational, maintenance or other improvement. Repair & Maintenance such as : Impeller dynamic balancing, Motor shaft, Pumps, Fans & Compressor Alignment.
- Balancing & Rebuilding, Pipe Cutting & Drilling, Tube Bundles repair & all related rotating & stationary equipment Spare parts repair works.
- . Pipe UV laser cutting, IR laser bonding, polishing, Pipe spray coating, EDM machining,
- Can Managed workshop/machine shop equipment, can operate all kinds of machines ex. CNC lathe machine, Milling, Hydraulic radial drill machine, Surface & Cylindrical Grinder, Shaper machine, EDM, Heat treatment process.
- Conduct Attained HSE, EHS, Safety Course, Risk assessment & Job Safety Analysis, to Sub-contractor
- Make Reports of all accepted & All Job Accomplishment within the Work Shop. Department, Machine shop, welding shop. Closed Supervision on Gas turbine repair and/or replacement of all component parts such as buckets/blades, nozzles/vane segments, shroud blocks, combustion parts such as liners/baskets, transition pieces, cross fire/flame tubes and much more.
- Plant & Building Ventilation , Exhaust , Air Handling Duct System, Cooled Storage, Refrigeration & Air conditioning .
- WATER TREATMENT, SLUDGE (Chemical Hazardous /Non-Hazardous) TREATMENT FACILITY, Incinerator(Fluidized Bed ) & WASTE MANAGEMENT
- Fire & Gas Detection System
- HYDRAULIC & PNEUMATIC PLC, Struxureware experience Control system,, PRESSURE TESTING INSTRUMENTS (gauges, valves, meters, actuators, Cylinders, Actuators, relays and Sensors)Heat recovery unit , Fire, Feed Pumps,
- (BAS) Building Automation System, (BMS)Building Management System Building, Plumbing, BMS Commissioning Experience PLC.
- & Drainage System.
- Carbon Dioxide Extinguishing Systems
- Expert in using precision measuring tools, Hand tools, gauges instruments & power tools.
- Machine Shop , Laser metal cutting, Heat Treatment Shop (Metal Hardening, Annealing, Carburizing, Oxidizing, Anodizing) Conduct Attained HSE, EHS, Safety Course, Risk assessment & Job Safety Analysis, to Sub-contractor
- Engineering & Design
- Project Management
- Mechanical Construction Supervision
- Construction and Infrastructure
- Plant Maintenance & Repair
- Machine Shop Fabrication
- Facility Maintenance & Production Maintenance